logo1.jpg (8781 bytes)

[Home] [About Us] [Products] [Processing] [Quality] [Contact Us]

Processing:
The fresh tea leaves are placed in withering troughs set on wire mesh.  Large fans blow air through the leaves to reduce the moisture content.  The leaves must be evenly spread so that uniform withering occurs.
The leaves must be spread by hand and all lumps or piles removed so that maximum air flow reaches all the leaves and no heat is generated in the tea.
Moisture content is lowered by about 70% or to a predetermined level depending on the condition of the leaf.

For proper withering to occur, the air must be at the proper temperature.  If the leaf is wet,  the air is heated slightly for a short time to help remove excess moisture.

After withering, the leaves are rolled by large rolling machines to provide a twist to the leaves and to break the cell walls to expose the inside to oxygen to begin the oxidation process.  The leaves are fed down onto the machines  directly from the withering troughs which are overhead on the second floor.

teapick.jpg (24667 bytes)

The sifter separates particles by size.  Small leaves which have been rolled successfully the first time fall to the bottom and then are moved to the next process. The larger particles which fall off the end go back to be rolled again.

Green teas skip the fermentation stage and go directly to the drying room. Leaves for black and oolong teas however, are spread evenly on special raised flat beds to allow fermentation to the desired degree.  Although the process has been traditionally called "fermentation" it is actually an oxidation process that depends on tea enzymes reacting to oxygen.
Temperature control is critical.  The cooling ducts at the top of the room help maintain the desired temperature.
The chemical reactions taking place in the leaves directly affect the cup quality and determine the aroma and briskness of the brew.
Fermentaion must be strictly  regulated to produce good tea.

Next, the tea leaves travel up a conveyor belt to the dryer.  They pass through the dryer at controlled temperature for about 24 minutes or longer if necessary.  The goal is to stop the fermentation process and transform the tea into a stable product.

After drying the tea must cool down before the sorting  and grading process.   If the sorting takes place while the tea is still warm it can lose its character and bloom.
The first step in the process is passing the bulk tea through machine sorters which do most of the size grading - whole leaf, broken leaf, fannings.  They are then hand graded to further fineness.  The tea all comes from the same plant but the grading separates the leaves by size.  Broken leaves and fannings work well in teabags   while whole leaves are reserved mostly for loose tea brewing.

Note the use of bamboo trays and hand meshes  used as part of the hand sorting process after the machine sorting is done.

[Home] [About Us] [Products] [Processing] [Quality] [Contact Us]
Copyrights @bostonteaindia.com All rights reserved